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Technologically advanced.
Scientifically proven.

REWITEC® Additive Technology

Perform

Less friction, greater efficiency. Our additive technology reduces energy consumption and measurably improves plant performance.

Protect

Minimise wear before it becomes a problem. Extended maintenance intervals and greater operational reliability provide planning certainty.

Restore

Regeneration rather than replacement. Worn metal surfaces are restored whilst the equipment is in operation. Sustainable. Resource-efficient.

Used worldwide in the mining industry
and heavy industry.

Wherever engines, gearboxes and bearings need to operate reliably and without unplanned downtime under the toughest conditions, 24/7, REWITEC® is in use.

The REWITEC® additive technology delivers maximum effectiveness, protecting and regenerating whilst in operation. With Rewitec, plants, machines, engines, gearboxes and bearings run more efficiently and consume less energy. In addition, plants, machines, engines, gearboxes and bearings remain in service for longer thanks to the restorative effect.

technology gear wheel with oil



CAT 797F · PCR* EXTENSION
2.1 M

fuel in gallons per PCR (Planned Component Replacement)
+75% above target
PowerShot 50 · C175-20 engine



CAT C16 · FUEL SAVING
> 4.5%

lower fuel consumption
less internal friction
Caterpillar C16 · diesel engine
Preview of the Caterpillar 777
Caterpillar 777G



CAT 777G · PCR* EXTENSION
+26,000

opening hours
+44% above target
PowerShot 20 · Chinalco Peru



GR400 · BEARING RECOVERY
7 / 7

bearings stabilised
eliminate critical vibration
GR400 · mining conveyors
preview mining conveyor belt
Mining Conveyor Belt



KOMATSU 980E-5 · PCR*
75%

fewer particles in oil
less wear and tear on components
DuraGear 50 · final drives



MARINE FUEL SAVINGS
3.8%

less fuel, 2 years of continuous operation
less internal friction
PowerShot · Daihatsu 6 DK28
Preview: Komatsu 980E
Komatsu 980E
how rewitec technology works

German-engineered lubricant technology.

Intelligent action exactly where it matters: within the system.

Significantly less friction, wear, surface roughness and energy loss.

Benefits:

  • Protection and Optimisation During Operation
  • Works independently of temperature, so to speak
  • No chemical reactions with the lubricant
A three-step procedure:
effect step 1effect step 2effect step 3

REWITEC® Additive Technology 
Scientifically validated.

The effectiveness of REWITEC® additive technology has been confirmed by independent scientific studies and standardised testing methods:

  • Centre of Excellence in Tribology at the University of Mannheim (2-disc, FZG and SRV tests)
  • Ingram Tribology, UK (MPR tests)
  • Sentient Science, USA (Lifetime calculations based on digital clones)
  • Romax Technology, UK (Main Shaft Bearing Service Life Extension Calculations)
  • SGS, China (No Harm Oil Analysis and Sealing Tests)

A closer look at the benefits of REWITEC® additive technology:

  • Up to 61% lower Sa: Improvement in average surface roughness compared with the reference cylinder
  • Up to 35%, smaller size: Improvement in maximum height roughness compared with the reference cylinder
  • Up to 0.03 mm wear per 1,000 hours: Liner wear measured across the engine during the project only

Our products

product overview background 1
products circle copyrewitec duragear products

REWITEC® DuraGear®

For greater efficiency and durability, even under extreme conditions.
REWITEC® DuraGear® restores worn metal surfaces, reduces friction and ensures reliable long-term protection against wear. Ideal for heavy-duty, industrial, and wind turbine gearboxes.
product overview background 2
products circle copyrewitec powershot 10 15 20 50

REWITEC® PowerShot®

For better performance and a longer service life when it really matters.
REWITEC® PowerShot® refines friction-loaded metal surfaces, reduces internal friction and helps to improve efficiency and extend the service life of the engine. Suitable for main and auxiliary engines, subject to an application-specific technical assessment and dosage.
product overview background 1
products circle copyrewtec products greases gr400

REWITEC® greases

For greater reliability during continuous operation.
REWITEC® greases restore worn bearing surfaces, reduce friction, optimise operating temperatures and provide reliable long-term protection against wear.

REWITEC® Additive Technology inside

preview overview with text

REWITEC® Additive Technology
Tried and tested in the field. Backed by measurable results.

Copper Mine, Chile A fleet of Komatsu 980E-5 haul trucks operating in highly abrasive conditions. Extension of oil change intervals from 20,000 to 22,000 operating hours, resulting in a measurable reduction in wear.

Caterpillar CAT® 777 G Fleet Extension of PCR (Planned Component Replacement) intervals by more than 18,000 hours, and in some cases up to 26,000 hours.

Caterpillar CAT 797F / C175-20 Truck Engines Over 1.2 million gallons of fuel were consumed during continuous operation, confirming lower fuel consumption and reduced soot formation.

Main Conveyor Pulleys: Reduced damage vibrations by 70% (0.5 to 0.15 Gs) and rectified the outer race fault; no component replacement was required.

and many more

Get in touch

REWITEC GmbH
Dr.-Hans-Wilhelmi-Weg 1
35633 Lahnau
Germany

Telephone: +49 (0)6441/44599-0
e-mail: info@rewitec.com

 

© 2025 - 2026 Rewitec GmbH
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